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Universal Wear Solutions Universal Wear Solutions
Universal Wear Solutions
 
 

 

North America Inquiries
  Ph: 888-337-3936
  Fax:  888-349-9480
 
North America or International Inquires
email: recyclingsales@escocorp.com


Infinity™ Buttons, Blocks, Bars, and Buttons   Features & Benefits

 

Infinity™ Bimetallic Wear ProductsESCO Infinity wear buttons, blocks, bars and runners are a chrome white iron (CWI) casting on a mild steel backing plate.

The CWI has a minimum hardness of 700 Brinell, and the mild steel backing allows easy attachments with minimal welding. There is a variety of shapes and sizes to protect any high wear area on mobile or stationary machinery.

Some of the many applications are recycling mills, conveyor chute liners, or any other equipment exposed to abrasive wear.

 

 
Reduced Maintenance
  • Protects any high wear area, eliminating the need for frequent rebuild or replacing wear plate
  • Lasts longer than other wear protection
  • Excellent alternative to hard facing which can lead to cracking of major structural components
Increased Production
  • Reduced maintenance ensures maximum machine availability
  • Wide variety of shapes and sizes allows small areas to be protected, minimizing the affect on penetration and material flow
Lower Operating Cost
  • Can be fit to flat or curved surfaces, eliminating the need to have wear plate formed to fit
  • Bucket life is significantly increased, minimizing repair and new bucket orders
     
Infinity™ Wear Tiles    


In addition to buttons, blocks, bars and runners, ESCO also offers Infinity wear tiles.

These tiles have the sameadvantages of 700 Brinell chrome white iron (CWI) with mild steel backing,and may be ordered in custom sizes. Wear tiles may also be ordered in a jacketed version, where the mild steel backing comes up around the sides.

Standard Wear Tiles
Infinity wear tiles may be custom ordered to a size that matches a specific application and are designed for high abrasion with low impact. Standard sizes range from 203mm/8.00in. to 610mm/24.00in. long by 152mm/6.00in. to 203mm/8.00in. wide. Other sizes may be available on request. ESCO wear tiles are ideal to cover larger surfaces on recycling shredders and material chutes.

Jacketed Wear Tiles
Infinity jacketed wear tiles are available in various custom sizes. Excellent for high abrasion protection, thejacket design allows the product to be used in moderate impact applications on shredders and material chutes.

CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protection in severe wear areas in hoppers and conveyor chutes. Cast in solid 700 Brinell chrome white iron, the bolt-on design eliminates welding and makes replacement quick and easy.

 

Standard Tiles

CWI Bolt-on Cast Wear Blocks

 

     
E3® Overlay Technology   Features & Benefits


ESCO offers a wide variety of E3 Overlay Product for application to metal components toincrease wear life and improve productivity.

To maximize performance, the overlay material is applied based on the specific field application. Overlay material can be simply applied tocomponent surfaces for protection from abrasive wear, or applied in a specific pattern that not only increases wear life, but also improves the performance of the product as it wears. In addition, for certain applications, ESCO designs components specifically for best use of E3 overlay material.

E3 Chrome White Iron Overlay
ESCO Chrome White Iron Overlay material consists of microscopic chromium rich carbides embedded in an iron-base matrix. Overlay of this type is used to significantly increase abrasion resistance in low impact applications.

E3X Embedded Tungsten Carbide Overlay
ESCO Embedded Tungsten Carbide consists of macroscopic pieces of tungsten carbide material dispersed in a tough steel matrix. This type is for medium to heavy impactapplications.

E3CX Embedded Tungsten Carbide Overlay
ESCO Embedded Tungsten Carbide consists of macroscopic pieces of tungsten carbide material dispersed in a chrome white iron matrix. Primary use is low impact, high abrasion applications.

E3XP Tungsten Carbide/Nickel PTA Overlay
ESCO Tungsten Carbide/Nickel overlay consist of fine tungsten carbide particles dispersed in a nickel alloy matrix. This is applied using state-of-theart Plasma Transfer Arc (PTA) welding equipment. In many applications, this type of overlay provides abrasion resistance unobtainable with any other type of overlay. The hardness of the tungsten carbide particles combined with their tight spacing result in an overlay that is ideal for low impact applications with extreme fine particle abrasion.

 
  • Increased wear life for minimal downtime
  • Minimize the need for part replacement for lower maintenance costs
  • Improved machine performance for increased productivity
  • Increases the overall operating life of major equipment investments
 
 
 
 
 
 
 
 
 
 
 
     
Abrasion Resistant Plate   Features & Benefits


Wear is one of the biggest challenges facing recycling operations today. The application at each operation is unique so ESCO offers a variety of options to protect valuable equipment.

ESCOALLOY™ plate is a premium AR product available in 400 or 500 grades that is quenched and tempered to handle extreme wear, with optimum resistance to gouging abrasion under severe impact.

ESCOALLOY plate has exceptional toughness, ductility, formability and hardness over T1 type abrasion grades. It can be sheared, plasma cut and welded using conventional methods, and is a great choice for recycling mill applications.

Infinity™ chromium carbide overlay plate is an alternative for extreme abrasion applications, and is an excellent choice for severe wear protection as liners for recycling shredders, chutes, conveyors, and other industrial applications.

ESCOALLOY™ 400
ESCOALLOY 400 through-hardened plate is available in 3/16” through 4” thickness. Typical hardness is 360-444 BHN, and the typical toughness is 20 ft.-lbs. in transverse direction. ESCOALLOY 400 is very formable and has high wear resistance, excellent toughness and weldability.

ESCOALLOY 500
ESCOALLOY 500 through-hardened plate is available in 1/8” through 4” thickness. Typical hardness is 477-555 BHN, and the typical toughness is 18 ft.-lbs. in transverse direction. ESCOALLOY 500 is formable in cold condition and has superior wear resistance for extreme abrasion, very good toughness and weldability.

Infinity™ Chromium Carbide Overlay Plate
ESCO’s Infinity Chromium Carbide Overlay wear protection is ideal in extreme abrasion and medium impact applications. ESCO overlay plate offers a minimum of 573 Brinell hardness. Infinity overlay plate is formable and can be ordered in custom designed kits to fit a wide variety of surface configurations.

 

Reduced Maintenance

  • Protects entire surfaces, eliminating the need for frequent rebuild or replacing structural components
  • Formable to contoured surfaces and easy to weld
Increased Production
  • Custom formed kits minimize affect on penetration and material flow
  • Reduced maintenance ensures maximum machine availability
Lower Operating Cost
  • Equipment life is significantly increased, minimizing repair and new replacement orders
  • A variety of material options allows the best choice for abrasion and impact resistance to ensure maximum uptime